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Thermal insulation material

Material that is resistant to heat flow
Thermal insulation materials are generally light, loose, porous, Fibrous material . According to its composition can be divided into organic materials and Inorganic material Two kinds. The thermal insulation performance of the former is better than that of the latter, but the latter is better than the former durability Yes. Thermal conductivity It is the main index to measure the performance of thermal insulation materials. The smaller the thermal conductivity, the smaller the heat transmitted through the material, the better the thermal insulation performance, the thermal conductivity of the material depends on the composition of the material, internal structure, volume weight, etc., and also determines the average temperature and the material's heat transfer Moisture content . Generally speaking, the lighter the volume weight, the smaller the thermal conductivity. [1]
Chinese name
Thermal insulation material
definition
Material that is resistant to heat flow
Ask for
Thermal conductivity is generally less than 0.174W/ (m·k)
categorize
It can be classified according to material and shape

Basic requirement

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1. Thermal conductivity is generally not more than 0.12W/ (m·k)
2. Apparent density It should be less than 1000kg/m³

Material classification

Insulating material There are many varieties. It can be classified by material and shape:
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Classification by material
(1) inorganic thermal insulation material
(2) Organic insulation material
(3) Metal insulation material

Industrial application

The thermal conductivity of industrial thermal insulation materials is often lower, and the specific index requirements are closely related to the industry field and specific applications. For this reason, people have been seeking and researching a method that can greatly improve insulation Thermal insulation material reflect Thermal insulation New material .
In the 1990s, the United States aerospace Bureau (Nasa) Scientific researcher A new space adiabatic reflective porcelain layer (Therma-Cover) is developed and used to solve the heat transfer control problem of space vehicles. The material is composed of some tiny ceramic particles suspended in inert latex reflectance , high emittance , low thermal conductivity, low Heat storage coefficient Such thermal performance, with excellent thermal insulation and reflection function. This high-tech material has been promoted and applied to people in the space field abroad for construction and industrial facilities, and has been exported to our country for some large-scale industrial facilities. However, the fly in the ointment is that the expensive price of $20 /kg of this material makes many domestic industries look forward to sighing and unbearable.
Also in the 1990s, NASA NASA To solve Space suit Isolated from the outside high and low temperature and developed a new material aerogel . The full name of this material is Silicon dioxide Aerogel. It is the least dense solid material known, and it is also by far the best material with thermal insulation performance. The minimum density can reach 3kg/m³, and the thermal conductivity is as low as 0.013W/(m·K) at room temperature. This nano high-tech material is already in space Aviation field Spread to the military civilian field, its price has also been reduced to civilian affordable Price point . Up to now, the domestic production of industrial silica aerogel insulation mat technology has been relatively complete.

Development overview

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EDITOR

International development trend

Today, the global thermal insulation materials are moving towards the integration of high efficiency, energy saving, thin layer, heat insulation, waterproof external protection, and the development of new thermal insulation materials and in line with structural insulation Energy-saving technology At the same time, more emphasis on the targeted use of thermal insulation materials, according to standard specifications design and construction, and strive to improve thermal insulation efficiency Reduce cost . Thin layers have been spread at home and abroad Thermal insulation coating Several companies in the United States already produce this insulating porcelain coating, Such as the United States SPM Thermo-Shield, Thermal Protective Systems launched the Ceramic-Cover, J.H.I TerNational Therma-Cover and other products.

Domestic development trend

The paint has been selected with excellent heat, weather, corrosion and water resistance Silicone acrylic emulsion hydrophobic Fluorocarbon emulsion for Film-forming substance The use of extremely fine hollow ceramic particles known as space-age materials as filler, by hollow ceramite Made of multiple combinations Coating film It is composed of visible light and light in the range of 400~1800nm Near infrared region The solar heat is highly reflected, and an air microporous layer with extremely low thermal conductivity is introduced into the coating film to isolate the heat transfer. In this way, by enhancing the significant impedance of reflected solar heat and convective transfer, the radiation heat transfer and heat transfer can be effectively reduced Convective heat transfer Thus reducing the heat on the surface of the object Equilibrium temperature The roof temperature can be reduced by up to 20 ° C, and the indoor temperature can be reduced by 5~10 ° C. The thermal insulation grade of the product is R-33.3, the thermal reflectivity is 89%, and the thermal conductivity is 0.030W/m.K.
Development trend : Building thermal insulation Yes Save energy , improve Living environment And use an important aspect of functionality. Building energy consumption In the whole of humanity Energy consumption The proportion is generally 30-40%, most of which is the energy consumption of heating and air conditioning, so Building energy efficiency It means a lot. And because the heat insulation coating with water as dilution medium, does not contain Volatile organic solvent No harm to the human body and the environment; its Production cost Only about abroad Similar product 1/5, and it as a new type of thermal insulation coating, has good Economic benefit , Energy saving and environmental protection The advantages of heat insulation effect and simple construction are more and more concerned and favored by people. And this space insulation Reflective coating It is experiencing a change from industrial thermal insulation to building thermal insulation, from thick layer to thin layer thermal insulation technology change, which is also one of the main development directions of thermal insulation materials in the future.
The space reflective insulation coating is formed in the coating by applying ceramic spherical particle hollow material Vacuum chamber Layer, build an effective thermal barrier, not only its own thermal resistance is large, low thermal conductivity, and high thermal reflectivity, reduce the building Solar radiant heat The absorption reduces the temperature of the covered surface and the internal space, so it is unanimously recognized by experts as highly efficient and promising Energy-saving material One of them.
In my country, however, Rock wool , Glass wool , Expanded perlite Equal tradition Thermal insulation material Still occupy the main market, although the price of these materials is relatively low, but high density, poor thermal insulation performance (thermal conductivity of 0.065-0.090W/m·K), laying thick material loss, hygroscopicity High, seismic performance and environmental performance is poor, the use of these insulation materials can not meet the energy saving standards. In addition asbestos And glass wool, etc Building insulation material It comes with a lot of Harmful substance Can not meet human health requirements. neotype Foam plastic Class thermal insulation materials (e.g EPS XPS, PUF, PET, etc.) in China's output only accounts for 40% of the total insulation materials, compared with traditional insulation materials, foam (such as Airex, etc.) has low thermal conductivity, good thermal insulation effect, light weight, Water absorption Low, Chemical stability Good, convenient construction, but due to the relatively high price of foam, which limits the large number of use in China. More than 95 percent of new buildings in our country are still High energy consumption Building, mainly because of the use of traditional insulation materials. So want to improve the building Energy saving rate It is necessary to increase the output and use of new thermal insulation materials. [2]

Domestic quality

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Paint is single group bone white pulp Temperature range -30--120℃, with high efficiency, thin layer, heat insulation, decoration, waterproof, fire, anti-corrosion, insulation in one of the new space energy-saving reflection heat insulation coating, coating can be closed on the surface of the object microbead The three-dimensional network that links them together Ceramic fibre Like structure, the insulation grade of the coating reaches R-30.1, Thermal reflectance The thermal conductivity is 0.04W/m.K, which can effectively inhibit the sun and the sun Infrared ray the Radiant heat The heat insulation inhibition efficiency can reach about 90%, and the heat in 70% of the object space can be kept without loss.
High temperature heat insulation coatings are selected nano-ceramics Hollow bead Silicon aluminum fiber, various reflective materials as raw materials, temperature range -80-1800 ℃, can directly face the flame heat insulation, thermal conductivity is only 0.03W/m.K, can effectively inhibit and shield infrared radiation and heat conduction, heat insulation inhibition efficiency can reach about 90%, can inhibit the heat radiation and heat loss of high temperature objects. It can effectively protect the cold of low temperature objects and can inhibit the environmental radiation heat caused by Cooling loss Can also prevent the occurrence of condensation of the object. This space insulated porcelain layer is based on American Airlines And space agency NASA control Space shuttle Heat conduction Developed from the working principle, suitable for high pressure spraying, no pollution, with good thermal radiation resistance, thin layer heat insulation, waterproof corrosion and other properties. The material has been turned to general industrial and civil thermal insulation. This kind of material mainly has a thin layer of insulation Reflective coating , the Sun Heat reflective insulating paint , water Reflective heat insulating coating Thermal insulation sunscreen coating, ceramic insulation coating and so on. Mainly adopt Weather fastness Ok, Water resistance Strong, Aging resistance Strong, have stronger Adhesive force And elastic, and can be intermiscible with thermal insulation filler, reflection filler Film forming material Choose light hollow, high temperature resistance, Thermal resistance Large, and has good reflectivity and radiation of the packing, high refractive coefficient, Surface finish The ultrafine powder with high thermal reflectance and emissivity is suitable to be used as reflective filler, and the film forming base material is low Radiative heat transfer Layer, can effectively block the transfer of heat. This thin layer of thermal insulation reflective paint works with Porous material Composite use can be used in buildings, vehicles and ships, petrochemical oil tank equipment, grain storage, cold storage, containers, pipelines and other different places of painting.
Naki insulation felt
Naki thermal insulation felt is a kind of soft thermal insulation material with very low thermal conductivity made by the world's leading technology.

Selective attention

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EDITOR
The selection of thermal insulation materials is generally considered from the following points:

Temperature range

According to the temperature range of the material, thermal insulation materials are divided into: low temperature thermal insulation materials, medium temperature thermal insulation materials, high temperature thermal insulation materials.
The temperature resistance of the selected thermal insulation material must meet the requirements Use environment .
Choose low temperature insulation materials when general Selective classification The temperature is lower than the long-term use temperature of about 10-30℃ of the material.
When selecting medium temperature thermal insulation materials and high temperature thermal insulation materials, generally select materials with a classification temperature higher than the long-term use temperature of about 100-150 ° C.

Physical morphological characteristics

The forms of thermal insulation materials are: board, blanket, cotton, paper, felt, shaped parts, textiles and so on.
Different types of Thermal insulation material Physical properties (machinability, Abrasion resistance , pressure resistance, etc.) have differences.
The form and physical characteristics of the selected thermal insulation material must conform to the environment in which it is used.

Chemical characteristic

Chemical characteristics of different types of thermal insulation materials (water resistance, Corrosion resistance Etc.) There are some differences.
Selected thermal insulation material Chemical property Must conform to the use environment.

Thermal insulation performance

The thickness of the insulation required for the use of the selected thermal insulation material must be within the maximum value.
In some cases where the thickness of the insulation layer is thinner, it is often necessary to choose thermal insulation materials with better thermal insulation performance (such as: Paiji thermal insulation felt, Naji thermal insulation felt).

Environmental protection grade

The environmental protection level of the selected thermal insulation material must meet the design requirements.
Some export products often need to use a very high level of environmental protection insulation materials.

Cost of materials

After determining the scope of materials, calculate the cost according to the price of materials, and choose the best cost-effective materials.
In summary, the choice of thermal insulation materials is based on use Environmental selection Form, physical properties, chemical properties, thermal insulation performance in line with the use of the environment, environmental protection level to meet the design needs of thermal insulation materials, after accounting costs, and finally determine the use of thermal insulation materials.